Toorak
The roof’s double curvature and elliptical plan necessitated unique geometries for each component, with all elements fabricated off-site. Panels were precision-cut, folded, and assembled on-site with tolerances under 2 mm, while the plywood substructure was engineered to deform locally to accommodate the complex surface profile. Core aspects of the project included geometry simplification, reduction in unique part counts, and the development of a robust system for part categorization and labeling. Through close collaboration with the client and architectural team, a parametric 3D model was created, integrating material, production, and construction constraints. This model yielded over 2,300 detailed shop drawings and produced automated documentation for both in-factory and on-site coordination, along with CNC-ready files for efficient production and assembly.